One step S and Z.

Ingenuity of technical enterprenuers always gets them the best profits and positioning in the market.

Recently I visited a factory making sewing thread. While as a factory, it is one of the most antiquated, but the most interesting thing was that the owner had practically designed each and every machine by himself. He is not a textile graduate, a raw technician and runs a very large sewing thread operation with quality only to the extent of acceptable at price point.

I will skip writing about his all other machine designs, but one of the most interesting machine that he had designed was that the S and Z twisting together in one operation.

No machine maker under the sun has been able to design such a system, but here was something unique, where 3 yarns are twisted independently on three positions as one for one and then combine on a guide and get fed into a cop which is turning anticlockwise and giving z twist with ring twister. Though the machine is still one for one twisting, yet the system is ingenuous and perfect.

The machine frame was made out of wooden board, the spindles were that of ring twisting on the z twister and the ring rail was a wooden board with rings embedded on it . The ring rail was given motion by a cam drive. Such a simple system, but giving good results.

I was not allowed to take pictures. However, sooner or later, I will get the pictures and post here.

In my opening blogs I wrote that technology in textiles has to be developed ingenuously to find a niche position in the market. The basic technology is very low in textiles and the machines are far too standard to find flexibility for the user.

Most textile machines are designed to serve the cave man textiles, the users themselves are too lazy to design machines by themselves. It is only rarely one finds that a technician has used his own mind to find a unique solution.