Sunday, April 20, 2014

My 3rd Patent : Eco centres for Yarn Dyeing

Frome Cones To Eco Centres . From 19th Century to Digitial Age.
Plastic Out, 



Eco Centres
 15 to 25% Less Water Usage in Dyeing



Eco Centres For High Temperature Dyeing

Eco Centres In Action 
If you care for Enviroment, you will choose Eco Centres For Dyeing.
70,00 Kilo litres of Water Saved Per Year in 10 TPD yarn Dyeing Plant with Eco Centres

The mindless usage of water in the Yarn Dyeing Industry is more on account of incompetence in the Industry rather then the need of the Industry. Like I have written earlier in my blog on " Yarn Dyeing Machines : Fraud of the Century ". Where most dyers refused to use their knowledge of technology and simply follow the practices of 19th century.

Let us see, how a simple product, where in the potential energy changes to kinetic energy on compression brings about 15 to 25% reduction in water and hence all the related savings of power, chemicals, labor, space etc etc.


The compression of the Eco Centres provides room for additional loading of yarn onto the same spindle. Thereby using the same water, chemicals, energy, labor, you are now dyeing additional 25%. This translates to profit of USD1 Million per year for 10 TPD yarn dyeing plant.

The New Patented Eco centre licks away all the issues of the old metal dyesprings.


  1. It provides covers to the ends, so no yarn slippage on the ends and hence no wastage.
  2. It protects the ends of the dyesprings, so longer life of a dyespring.
  3. It gives room for the dye centre on the winding machine so the drum and the dyecentre do not foul with one another.
  4. It provides uniformity of compression.
  5. The slip clips on the dye centre ensures that the initial winding of the yarn is perfect.
  6. The Unwinding Caps ensure that the yarn unwinds till the last layer.
  7. The Life of the eco centre is 5 years with the right kind of hydro.
  8. The open space provides the free flow of liquor. So , no poor dyeing in the initial layers
  9. The compression provides the uniformity of dyeing by equalization of density.
  10. For coarser counts less then 20s, there is no other way, but to use mantex eco centres for dyeing. Even after precision winding.





No comments:

Post a Comment

Note: Only a member of this blog may post a comment.